At meisitu company, we specialize in manufacturing premium flexible insulated copper busbars designed for demanding electrical systems. These innovative conductors combine high-purity copper with advanced insulation materials to deliver unmatched electrical performance, safety, and durability. Unlike traditional bare busbars, our insulated versions provide critical protection against short circuits, arc flashes, and environmental hazards – making them ideal for renewable energy systems, electric vehicles, and industrial automation.

Features of flexible insulated copper busbars

High Current Capacity: Supports continuous currents up to 1,200A with peak surges of 5,000A.
Low Resistance: Premium oxygen-free copper (OFC) core minimizes energy loss.
Flexible Design: Bend radius as low as 30mm for tight spaces and curved installations.
Temperature Resistance: Operates safely at temperatures ranging from -40°C to +150°C.
UV/Chemical Resistance: Durable PVC/PET insulation withstands harsh environments.

Advantages of flexible insulated copper busbars

Space Efficiency: Compact profile reduces footprint in crowded systems.
Ease of Installation: Pre-insulated design eliminates manual wrapping, saving time.
Safety: Triple-layer insulation (PVC fabric + insulation core) prevents short circuits.
Cost-Effective: Long lifespan and low maintenance reduce replacement costs.
Customizable: Available in lengths up to 50 meters and widths from 5mm to 50mm.
 

Application of flexible insulated copper busbars

Renewable Energy Systems: Solar inverters, wind turbines, and battery storage. Electric Vehicles (EVs): High-voltage battery connections and motor interfaces. Data Centers: Power distribution units (PDUs) and server racks. Industrial Machinery: Robotics, conveyor systems, and welding equipment. UPS Systems: Backup power solutions for critical infrastructure.